Mold Design and Making
Plastic Mold Making and Design
The Mold is one of critical factors affecting quality. Mony has decades of experience in mold designing and making. We pay attention to the details of mold designing, such as cooling system, gate design, layout of runner, and so on. With practical experiences, Mony can simulate injection and eliminate problem before kick off manufacturing mold. Through these prework, ensure the production running smoothly and high quality.
Our Strength
Technological Innovation
Mony keeps innovating to fulfill different needs. For example, we developed new construction of mold and new technology to increase productivity.
Reduce Forming Cycle
Mony is committed to the plastic manufacturing. Compare to our competitor, we can shorten the forming time and maintaining high quality.
Rich Experience in Mold Making
Mony specializes in double-shot and multi-shot. We have made complex mold construction, such as multi sliders, lifters, and 3D cooling system.
Higher Quality
Via data analysis and continuous improvement, Mony increases productivity and lowers defective rate. For example, we enlarge the range of injection parameters by optimizing the molds.
Risks Management in Product Development
Before mold trial, Mony can predict the problem might happen like shrinkage, weld line and etc. Thus, we can make injection analysis through mold flow and check with customers if the design is acceptable.
Lower Cost of Mold
Mony uses different maintenance grade for different condition of molds in order to extending mold life cycle. We also can change the design of according to quantity and then lower customers' cost.
Facilities
CNC Machine
A fully automatic mold processing machine can make molds through automatically milling, drilling, boring, reaming, tapping and cutting. It improves the efficiency of mold making and keep consistent quality.
CNC EDM Machine
Electric discharge machining (EDM) is a manufacturing process a desired shape is obtained using electrical discharges (sparks). Material is removed from the workpiece by a series of rapidly recurring current discharges between two electrodes, separated by a dielectric liquid and subject to an electric voltage.
Grinding Machine
Grinding is used to finish workpieces that must show high surface quality (e.g., low surface roughness) and high accuracy of shape and dimension. The machine is used to process the parts with various shapes, such as flat, angle or round.
Mold Flow Analysis (MFA)
Through MFA and experience, Mony can predict problems that may occur in the future. After accurately design, we reduce molding problems.
